iBooster Gen-1 Connector Kit
The Bosch iBooster Gen-1 connector kit. This kit allows you to make your cable harness for the Gen-1 iBooster and includes all the necessary connector housing, pins, pin seals, and plugs.
The Bosch iBooster is an electromechanical brake booster instead of having a vacuum-assisted booster. This allows your electric vehicle conversion to make less noise due to not having a vacuum pump on board. They are primarily found in electric vehicles such as Tesla, but other automobile manufacturers use this technology in combustion cars as well.
Operating the device only requires a 12 V source, chassis ground, and wiring from the pedal sensor to the iBooster ECU. The pedal sensor is built into the iBooster so you will not need to install a separate pedal sensor. The kit also comes with the necessary pins for the CAN bus system but it is not necessary to make the iBooster work.
| EUC Connector and Cover/Lock | |
|---|---|
| 2 | Large pins for 2.50mm² to 4.00mm² (14 AWG to 12 AWG) wire and Seals (Blue) for 3.4mm to 3.7mm (0.13 inch to 0.14 inch) outside dimension. |
| 1 | Spare Large pin for 2.50mm to 4.00mm (14 AWG to 12 AWG) |
| 1 | Medium pins for 1.50mm² to 4.00mm² (16 AWG to 12 AWG) wire and Seals (Red) for 2.0mm to 2.7mm (0.08 inch to 0.11 inch) outside dimension. |
| 1 | Spare Medium pins for 1.50mm² to 4.00mm² (16 AWG to 12 AWG) |
| 1 | Medium Black Plug (Green) |
| 10 | Small pins for 0.50mm² to 1.00mm² (20 AWG to 18 AWG) wire and Seals (Gray) for 1.6mm to 1.9mm (proximate 0.063 inch to 0.075 inch) outside dimension. (Note: 4 of the small pins are used for the CAN Bus system which is not required to operate the iBooster.) |
| 17 | Small Blank Plug (White) (Note: The kit includes enough plugs if you decide not to use the CAN system.) |
| Pedal Travel Connector | |
| 4 | PTC Pins for 0.50mm² to 0.75mm² (proximate 20 AWG to 18 AWG) wire and Seals (Green) for 1.4mm to 2.1mm (proximate 0.056 inch to 0.082 inch) outside dimension. |
| 1 | Spare PTC Pins for 0.50mm² to 0.75mm² (proximate 20 AWG to 18 AWG) wire. |
Note: there are two versions of the Bosch iBooster Gen-1 and Gen-2 you can tell the difference by the pedal travel connector. Since there is a different connector style, there are two different kits so make sure you get the right one.
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